Author Archives: robsworkshop

2013 Polaris Sportsman 500HO Part 2

Oct 7 2022

OK I’m ready !  The best place to start is with some cleaning. So do I remove the plastics ? Or not worry about what’s under them.  It’s not like I’m pressed for time.. However the time is coming soon where I will have to stop using the out side water..

I started with this part of the quad.  Pretty much all of the electrical is here.  And it was very dirty, so gave it a bath with the cyclone detail gun and a brush.  That’s a genital way to clean. Now I can read the fuse bock words!

I removed the rear rack to better clean the fenders and fix the crack from the underside. I’ll take this kind of stuff outside for a date with the pressure washer. Carefully.  With the sticher I fixed the crack inside the trunk.  There much better.  Bath Time !  I only removed the rear rack and the winch cover.  And I did use the outside water and my diluted purple power cleaner.  Then I put the stitches on the under side of the crack on the rear rack.  That takes care of all the plastic repair for now.

Wow it’s looking great..

I just erased 9 years from this one..  I got a great deal.  This is the way the quad will sit till all the bits and pieces come next week.  How ever the winch rope came the next day.

Yup bright red.. easy to see. I had a new hook and a Warn rubber stop too. This rope is supposed to be good for 8000 lbs.  The Polaris winch is a 2500 lb one and the ATV weighs less than 700 lbs.  And I have used winches in the past… get high centered on a log in the snow …and you will be thankful you have one.  So That’s why I’m fixing this one.

I had to remove the winch from the ATV.  Put it in the vice and spray the old cable… Tug Tug to get it free. It was jammed in the spool… someone ran it in too far.  any way I win..  Above is the new synthetic line , hook and rubber stop.  What’s the checkerboard metal under the atv you say ?

It’s on the lift table ! I can roll around on my stool to do the work.. Nice…So I’ve been removing each wheel so I can better check the brake pads and the condition of the bearings and bushings.

New video…  While we wait for parts.

Parts are here…  now the winch works perfectly. I was cleaning the air filter box and discovered these cracks on the under side of the boot that goes to the carburetor.

no way can I fix this …and I’m not going to duct tape it either.  New one ordered.

So it’s now spring 2023.  The snow is all gone and the the weather is getting warm.  I wish I had an indoor place for the Polaris… but I don’t.  So it has been siting all winter since mid October with a cover.

And .. well that’s been just fine.  A week ago on a very warm day I took the cover off.  Just for a lark I gave it a little choke and it started right up.  !  Wow !  Running just fine.. Needs an oil change ..so that’s next.

Update :  So the poor quad has continued to sit there under the cover. No place to go… no place to ride..  I fired it up once to move the utility trailer ( seen behind the quad) and that’s it..  It’s August now and I’ve decided to list it for sale..  The plan is to use the money for something I will use.  Thinking of a jeep TJ  to do some exploring here in Alberta.   We’ll see what happens..  SOLD

2013 Polaris Sportsman 500HO Part 1

Oct 6 2022

Well I still want to have a quad… even though I may not get to ride it as much as I would like.  And that means a new one would be a waste of money..  The older ones are a lot of work.  My favorite quad of all time was the 2014 Sportsman 400 that I did buy new in 2014.  Went everywhere for many years with that machine.  Reliable , fun and I felt safe.  So I was aiming for that vintage with low mileage, and not beat up. FOUND IT… here’s a web photo of a 2013 Sportsman 500.. not mine !

2013 Polaris Sportsman 500 H.O.; Studio Shot; 3/4 Front; Red; ATV;

But Soooo close.  Yes

Almost the same.. really the only difference  is fancy wheels and new tires..  and a winch.  Even thought it looks good in the photo..nothing nine years old is ever perfect.  There are a few cracks and scuffs.. It’s dirty under the plastics.  Nine years of dust !  But not caked with mud.

But I’m happy with the condition..  Don’t expect much.. fortunately it’s good overall.  Everything works as it should, runs and drives great.

Look at that 1511 miles.  1200 hrs.  So with out further adue.. Here’s the video I made

Okay .. with the introductions out of the way.. Let’s talk about what I need to do ..  work stuff.. pimping stuff.  Cause it needs to have my stamp. Without taking too much apart I had a good look.. Found things that I missed.. and a few things knew about.. like..

The missing winch control.  Strange…  but a new one is on the way.

The scuffed up front rack.  Hey it happens..  I sanded it and treated the wound.. All better.

Crack in the rear rack..  I’ll fix this . no worries.

Missing latch for the rear tool compartment. A new one is on the way.  Now for what I missed !

A crack inside the front trunk, left side.  Oh yes I did open the trunk but did not notice this..  I can fix it .  This could be caused by too much weight on the left side of the front rack.  It’s really not much stuff to deal with.. But lets add to that a service (new oil and filters). Plus I want to clean the electrical contacts and other bits.  I’m going to start a new post for the cleaning and repairs.

2013 Polaris 500 Part 2

The new garage /shop

Sept 24 2022

This post is about setting up the shop..

 

OK… The time has come to do some work . It’s a mess. I can’t find most of my tools.  In my other post the  garage was dry walled and painted.  Now the heater is installed so we are good to go.

The heater is nicely tucked up in the corner.  So now I know where I can install shelves and hang stuff.  It’s time to organize and unpack. One of the things to do was install a shelve between the two upper cupboards.

Yes very good storage for stuff I don’t need every day.  But it can’t be heavy because I need to lift it up there.  Oh yes I’ve been busy..

I’ve built a new work bench.  and look it’s messy already.  The drill press and the vice (under blue towel) are mounted.  And it’s painted too !

And more shelves and… I bought a 42 inch wide steel cabinet for my paints and whatever else I decide to put in there.  All of this should take the pressure off the big shelves.

Important News:

I have sold the Kubota BX tractor.  It will be gone from the garage later today and that will give me tons more room.

Bye Bye to a good friend.  But there is no more work for you..  I have a paved driveway and a new electric snow blower.  It’s all part of the plan to lighten the load.  And now … Say good bye to the two ATV’s and the Honda scooter..  wow got my space back !  However took the funds and bought and good ATV ..Newer… almost no work needed.  2013 Polaris.

I’m using the lift table again..

A New house Page 3

Sept 1 2022

Time to do some yard cleanup and make some changes.

During the move I had taken down the fence between the garage and the house.  This made it easier to get stuff into the back of the house and put the outdoor stuff close to where it will stay.  With intentions of turning the space between the garage and house into a parking area.  Parking on the street for three vehicles is all we have right now so this will give us more parking. Always better to have the vehicles off the road.

This area !  It’s 16 ft wide .. and I’m moving the fence back 8 ft into the yard.  This is what I’m currently working on..   One of the first jobs that we got done is the garden shed.

Tucked it nicely into the corner.  This strip will be gravel and a place to park the utility trailer. The problem here was the ground level.  It was up to and covering the vinyl siding.  That’s just inviting problems for the garage .  Notice the gas line on the far right. With the test gauge still there… it’s for the garage heater soon to be done.  But wait ! Before the gas line could be done under the deck needed to be cleaned up. The gas meter is there.

Cleaning up under the deck… What a mess !  Make way for the gas line to the garage . You can see the trench in the above photo.  It’s all done now and a load of gravel spread.  All done by hand.. no room for the tractor.

Great place to NEATLY store stuff like the kayaks.  This fence between the house and the neighbors needed to be replaced .  One post and most of the wood pickets were rotten. Now that’s done back to the the BIG job…  And this is how far I’ve got… to the end of August.  I have the new fence posts in the ground and the forms around them for a 16 inch wall. By digging down I was able to level the parking pad 16 ft out towards the street.  That’s a big level parking pad.

Here’s the concrete work all done.  A nice large step at the gate.  Plus a concrete apron for the double gate opening to the parking pad beside the garage.

Here’s a different view of the parking pad..  And shows better how I came 8 ft into the yard.  I have the metal for the fence now and I replaced the fence section on the north side of the deck.

Just over 5 ft high and never needs painting.  Just need a bit more gravel inside the fence and we are done. Back to the parking pad…

I’m working on getting the slope to the sidewalk just right.  The whole thing is 20 ft wide .. so it’s a double wide parking area.  With a path from the stairs.  I believe that pile is the last of the dirt and sod getting hauled away.  And after some tweaking I got the slope good.

Time for a truck load of the road mix.. And to spread it evenly..

Poof done !  Now we are looking at this and thinking the sand and gravel is kinda ..  dirty.  So we called the pavers.  And that means My part is done.  So I started on the fence.

And here we have most of it done …just the double gate needs to be built,  But I’ll wait till the pavement is done.   They came the next day.. and in 5 hrs we had a very nice new driveway.

The crew had only a little prep work to do cause I had done most of it.  The transition and slope is prefect.  We’ll give it a few days to set up before parking on it.  Meanwhile I have two more gates to build.

And there we have it.  The best gates I’ve made yet.  Six feet high and very little gaps.  They open out so I can better access the back yard.  And with that we are done .. The cats can use the yard and be safe.  Next is cleaning up and organizing the garage. Which has it’s own post…   Work on the garage

The Garage

A new house Page 2

July 19 2022

Week three … the work continues :

But now I have help!  Brother in law is here from Winnipeg to give a hand.  I’m now done most of the painting.  Now we have some work to do that having help with it is great.  Starting with the half wall in the kitchen.

This change needs to be done before the painter comes next week to paint the living room and kitchen.  Adding 1 ft to the half wall is needed to have power outlets and back splash for the new lower cabinets that are happening here.  So this was #1 on the list.

Week 4..  home stretch..   All the painting is done except for the computer room.

The plumbers have been and that work is done. New water conditioner, new sink and a new outside faucet.  The yard shed is up and the garage is done …

There’s a lot more in there now..  So Brother in law is heading home and I can handle the last of the yard stuff.  Movers are coming in six days.

Update : Mid August…  Been so busy ..no time for updates.  We are moved in and mostly set up.  The garage is full.. as expected.  But it all fits.

The poor garage had to swallow up the contents of the sea can, barn and the garage from Pinter dr…  plus the two atvs and the Kubota BX..  it’s all in there now. In the house the furniture is all in place in the different rooms.

This is the set up for the family room.  Still a bit of work to do.  And the office has been wired and painted .  New shelves and the fiber now comes in here.

Still needs the drop ceiling done. And it’s getting a new window.  A work in progress.  but not the living room all done except a few pictures.

Notice the one foot rise in the wall.  Hard to tell it wasn’t always like that.  Yes you are seeing a lot of the same color paint..  We bought too much so I was using it in the office too.  And that turned out great.  Our computer desk that we have had for ever fits.  Nice to have high speed internet and TV again.

 

A new house …Moving Up

July 2 2022

We are just a little crazy. !

Since we are so good at moving …let’s try it one more time.  One LAST time.  However this is a good move… let me explain.  This spring we listed the house for sale.. So with all the reno’s we did and the market improving …why not see what happens.  Well nothing happened for two months ! Then on the last day of the listing along comes an offer and it’s a good offer… Darn we were all set to stay.  During that two months we were searching all the possible homes available. Some sold before we could make an offer. And lot’s of them were a not for us.. (rightfully fussy). But now we have a sale on ours.. The pressure is on.  So then we started looking at homes that didn’t tick all the boxes but most. And everything needed to be considered.  And this one was the best deal !

Say Hello to 35 Park Place ..

You know the saying: Location Location..  This is it for Drumheller.  Even last year when we were looking and not really familiar with the neighborhoods This was the part of town that we were drawn to. It’s called Midland and it’s on the north west side of town.  On the road to the Museum.  And that road can be busy during summer.. But not by trucks just the tourists.  This house is away from that road and on a dead end drive.  Yup I’m holding on to the quiet that I like.  Also it’s on the edge of the Midland Provincial Park, which is the home of the Royal Tyrell Museum.  AND we will now benefit from full city services, like paved roads and Fiber internet and tv..  Yes this is a smaller lot. Just a regular size, but it’s all done for us and with a fully fenced back yard.

Two decks …one is all screened in…

We like !  But let’s talk about what’s not seen in these photos.. just a peek on the right side of the house photo.  This !

Wow !  26 x 24  insulated ( soon to be finished and heated ) GARAGE.  Oh baby … I’ll make good use of this.  Would be better if it was attached to the house…but we couldn’t have everything.  The house has some interesting things..  Like the sunken living room.

Different yes..  Very much the same size as our current home. Three bedrooms , two bathrooms.  The basement has a big utility room, a family room and a nice room for computers and hobbies.  All needing no renovations just a little paint and we want to remove the only carpet in the house in the family room.  We also want to eventually change out the wood fireplace for a gas one.  SO what makes this move worth it.  I’ll share the list;

# 1  Less property to look after..  I’m selling the riding mover for a electric one.

# 2  A big heated garage for me..

# 3  House has a newer high efficient furnace AND central AC.

# 4  The wiring and plumbing is great no changes needed

# 5  Telus Pure Fiber is in the house.

# 6  The Kitchen is good and we are only adding one extra cabinet plus some new appliances.

#7  The three bedrooms are bigger and we can use all three.

#8  Storage ! this house has way more.. There is a 4 ft high crawl space under the living room..  tons of room .

That’s enough reasons for us..  We are looking forward to this move.. One other thing that makes this good for us is the deal we made to purchase the house.  The renter would be moving out at the end of June..  Our date for the actual purchase is Aug 8 th.  I’m writing this at the first part of July..  In a few days we have the keys to the house and as part of the agreement will have from now ( one month ahead) to clean , paint, finish the garage, change the floor in the family room. We are having a water conditioner installed.  Set up the new garden shed.  AND move some of our things in as there is room..  All before the movers do the furniture on Aug 6 th.  That’s a huge advantage for us..  All this will mean we are settled in quickly.  Soon we will be very busy..  But I’ll try to take the time to continue this post..

Ok ..,.It’s the 8th of July and we are in the house it’s ours to do the fixing up needed.  We have a month before moving day.  So every morning we head to 35 park pl to do our list of things.  And it’s a long list.  Today the crew came and started dry walling the garage.  The plumber came to access what needs to be done.  And our cabinet guy came to measure for the new cabinet for the kitchen.

This wall which is currently doing nothing to help the kitchen will be put to work.  Six feet of lower cabinets will be here.  Providing lots of additional storage and counter top space.  I will be raising the wall a foot so there can be power outlets and stuff won’t fall off the back of the counter.

And of coarse finishing the garage speaks for it’s self..  Wait till you see it done.  Then I can start moving my shop stuff in.

This is one of the spare rooms upstairs. We are re painting all the upstairs except the two bathrooms.  This room will be two tone gray .. the blue is too much.  The other spare room will be a neutral taupe paint.  Interesting checker plate wall paper.  The family room in the basement is getting some love too..  We don’t want carpet so we removed it and put it in the crawl space.  New laminate flooring for that room and some paint.  We are now a week into the work and there is lots of progress.  The room pictured above is now finished.

Looks great..  As well I finished the second spare bedroom which had green painted walls.  It looked like this..

But no more..

The color is called “latte”  don’t know who’s latte..  but it’s very neutral.  The family room got a coat of paint today as well. But something went wrong with the paint and it changed color as I progressed.  I’ll repaint and then take a photo.

But let’s start a new page for this story..

  Week 3 page 2 work

Making a Boat Trailer

May 25 2022

Hey it’s Spring , warm and I’m busy…

A couple years back I bought a “sea slipper” tri- hull boat.   And it’s a heavy beast..  It came with us on our move to Drumheller … and now it needs a trailer.

Cool hull design.. Should be very stable.

In very good shape. It was a rental boat at a popular fishing lake near Vernon.  It made the trip here on one of my trailers that I picked up also a few years back.

That’s all good …but the boat is upside down..  I need a proper boat trailer not a flat deck.  Solution !  build one by modifying the flat deck frame.

When I got the trailer it looked like this.. I took the sides off and below is what it looks like now..

Has new 12 ” wheels , the lights work..  BUT I will be making some changes!  And that’s what I got up to today..  First I ripped the deck off and tossed it.  then I parked it on stands in front of the garage so I have access to tools.

And this is what we have..  Too much metal !   Nothing a zip cut  can’t fix.  I only need the middle part.

There !  I believe I removed 100 lbs of steel.  don’t need it .  Now I’m planning how to extend the tongue an extra 2 ft out front. As well I would like to keep the tilt feature. So I moved the hinge point for the tilt 24 inches forward.  this was the way to extend the tongue so that the boat would not be too close to the hitch and keep the tilt.

You can see where it was over the axle..  A good place for tilt balance…  But a boat trailer works different.  I’m re- using some the the  channel steel from the extra pieces to add a vee nose out  front.

This brings the saddle for the tilt lock pin closer to where you can reach it.  I’m having problems with my welder … It’s not hot enough to really penetrate the thicker steel..  So I’ll be bolting everything.  A bit of extra work but I don’t want trouble later.   In fact it did not hold at all.   So I will have to think of a way to bolt these two parts together.

And here’s something to fix..  The angle pieces must be different lengths.. Cause things are not meeting in the middle.  I measure from the hubs to the hitch from both sides.  This is how you get a trailer that tracks straight.. I will fix this.

Here’s some more bolts for extra insurance. This is one of two places that take the weight of the pull going down the road.  I’m have to say that’s important !  Yup it’s important.  So at this point I want to put the boat on the trailer and fit the bunks and the winch stand.

Yup it’s a good fit..  Now I need to do some fitting ..  I started with the bunks..  Easy to make. Three foot 2 x 4 covered with boat carpeting.

And large angle brackets too.  Getting the right height was tricky.  I’ll mount them after painting.  Then I need a winch mount .. Lot’s of work getting this right.  And finding metal that would work.

But I got it.. !  Sturdy and the winch strap passes through straight to the bow fitting.  Now to re work the tilt lock so only bolts are used.

Well because we are moving ..with no place to park extra stuff..  I have sold the boat on the unfinished trailer with the 3.5 Merc motor.

2004 Polaris 400 Page 2

May 21 2022

Cleaning and Fixing !

This is a bad gash in the top of the speedo pod.  I’m thinking chainsaw..  Can’t for the life of me figure out how one would do such a thing.  But I’ve had more than my share of head scratches.  Look how faded the yellow is..  I’ve tried the wet sanding method..  But this goes deep. I have a solution for that gash I’ll show later.

With the plastics off everything got a good bath.  Now I can thoroughly inspect the drive line and suspension.  And I found some loose stuff, and some things that need replacing.

Like the front brake pads.  This one was beyond wore out !  Tie rod ends are toast as well …So I have some parts coming. While waiting I started work on a boat trailer .   And I did some work on the bush guard and winch.

Cleaned up the winch, breathed new life into the fair- lead rollers.  Some were not turning at all.  And here’s what the yellow top of the light pod looks like now.

The gash was filled with epoxy and I used the heat gun method to deal with the fading.  Not perfect but does work 50% sorta thing..  Once I get my parts I’ll service the front hubs, bleed the brakes and tighten anything I find needs it.  Then I’ll move on to the rear wheels. The brakes are now working great and a new bearing installed on the left rear hub.  We tried and tried the start the quad..  no luck … what’s up it was running..  Best thing to do is park it and wait till I’m in the new shop..  And then do some more tinkering.  It’s a spark issue..

Oct 2022:

Well I’ve had the time to set the shop up ..  And evaluate what I’m doing this winter.  I’ve decided not to tinker with the quads.  I want to clean out the whole shop and work on my Avalanche.  So I have sold both to a nice guy who is a mechanic..  I will be replacing both with a new one …  Here’s the start of a new post:

2013 Polaris Sportsman 500HO

2004 Polaris Sportsman 400 Quad

May 15 2022

The price was right and it came with extra parts quad.

It runs …it drives ..  But there are a few issues, like no brakes, and some electrical gremlins.  Probably bad connections.  We fix.  The plastics are faded. And the bush bar is a little bent.  The factory winch works, and the tires are good.  Someday I’ll bring it in the garage and look after these things.. What I really needed was the wiring harness that the parts one had.  That harness with / should bring my 2005 back from the dead.

Here’s the parts frame.  I’ve since removed the wheels , wiring and the handle bar.  And I put it on a pallet so I can move it easily.

So this 2004  yellow 400 is just to hold me over till I get the 2005 going..  I’m not sure when that will be, hope it happens this year..  So I’m going to put some effort into the yellow 2004 one to bring it up to my standards .  Here’s what I see is needed..

Wiring:  bad grounds and possible corroded connections.  I noticed the head lights are dim. and the kill switch isn’t working.

Check brakes, hubs and all bushings and bearings:  Just cause !

Plastics:  I’ll remove all the plastics and repair and polish them..  Make it pretty again.  Repaint the rims too.  And fix the bush bar.

And with the garage all organized and clean..   In comes the 400 to look after those things..  First thing remove the front rack and the bush guard and front trim.  Need to get a good look at the wiring..  I also removed the handle bars so I could tweak the the mounting plate a tad.  The bars and nacile had a bit of a tilt to the left.

While the guard was off …why not give it some fresh paint and bang the kinks out.

I was able to find the bad wire and now it starts and stops with the key..  Cleaned a lot of connections too.  Next I need to remove all the plastics.. this is were I find the broken bits.. But let’s start a new page

PAGE 2

2009 Avalanche LTZ page 3

Feb 7 2022

Fix’n Time :

Getting warm out so lets see what we can do.  First off I wasn’t happy with some of the work the detail guy did..  Carpets are good and the headliner too.  But he dropped the ball on the seats..  So I gave them another go..  !

Just got to scrub a little harder..  Then I used some leather conditioner / protector.  Nice…  I then used the decal kit for the HVAC controls..

Again… Nicer..  Once I get all the bits for the stereo install I can get that done.

I did find the passenger side running board at a wrecking yard in Calgary.  It’s a good thing Albert-in’s crash a lot.

Also grabbed a good driver’s side tail light.  The other one on the vehicle is cracked.  These won’t be changed till the painting is done. And speaking of that…. I’m getting quotes from small body shops. We will see how that goes..

Update: May 2022

I now have a guy who will do all the body work and painting .  Local too.  He’s got the parts I bought..and soon the Avalanche too.

Future Me :  None of that worked out I drove the Avalanche till March 2024 As is ..  Then got tired of the repairs and sold it..